Compur Ex plus Gas Detector User Manual Page 27

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Triple Plus+ and Triple Plus+ IR Maintenance and Calibration
7.3 Fitting the Lithium-ion Battery Pack
The Li-ion battery pack may be used with ATEX/IECEx certified instruments. Approval
is pending for the use of the Li-ion battery pack with UL certified instruments.
To change the Lead-acid battery pack to a Li-ion battery, ensure you are in a
safe, non-hazardous area. Unscrew the tamperproof screws and remove the
hatch and battery as in Section 7.2.
Remove the Li-ion pack from the box, connect the terminals as indicated on the
new pack and place the bottom edge of the hatch into the base unit. Close the
hatch and fasten the screws.
N.B. ENSURE THE NEW PACK IS CHARGED FOR AT LEAST 12 HOURS PRIOR
TO FIRST USE.
7.4 Replacing a sensor module
Disconnect the battery pack. Unclip the shoulder strap and remove the two
upper case fixings with a 3 mm Hex. key. Lift the lid assembly from the base
and lay the instrument on its side, lid face down. Remove the two lower case
fixings, and then two more next to the D-rings Then split the halves, and lay
them alongside the lid. All circuit boards should now be facing up.
Identify the sensor module to be replaced and disconnect the flexible pcb from
it by lifting the shroud from the header and pulling gently on the tail. Remove
the two Pozi-drive screws and the old sensor module.
Remove the old gasket/membrane assembly. Fit the new components accord-
ingto a reverse of the above procedure ensuring that the shroud is pushed
home over the header to grip the flexible pcb tail securely. Fit the lower case
shells together ensuring that the strap pins and captive nuts are located in the
recesses of the side flanges, and that the gasket strip has not been displaced.
WARNING:if the nuts are slightly rotated and not sitting deep in the recesses,
the case halves will be wedged apart allowing moisture to enter the instrument.
Taking care not to trap any of the leads, push the lid back onto the base and
secure with the fasteners. Reconnect the battery pack.
Triple Plus+/Plus+ IR sensor modules are supplied from the Crowcon factory and
will identify themselves to the instrument when it is switched on. New sensor
modules require calibration when fitted to a new instrument.
If any further maintenance is required, the instrument should be returned to
Crowcon or a Crowcon Service Agent.
7.5 Back-up memory
Crowcon recommend that an instrument is turned on for at least 2 hours each
month to retain back-up memory.
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